CRS for Power Adaptors for Audio, Video & Similar Electronic Apparatus

BIS CRS Certification for Power Adaptors for Audio, Video & Similar Electronic Apparatus | IS 616:2010

Introduction

Power Adaptors for Audio, Video & Similar Electronic Apparatus are widely used with electronic products such as audio systems, televisions, speakers, video equipment, electronic entertainment products and other similar apparatus. These adaptors convert electrical power from the mains supply into the required voltage and current for the connected equipment.

Because these products are directly connected to the electrical supply, electrical and fire safety are important considerations. Proper insulation, protection against electric shock, earthing, electrical connections, protection against abnormal operating conditions, thermal performance and mechanical construction all play an important role in product safety.

Power Adaptors for Audio, Video & Similar Electronic Apparatus were covered under the BIS CRS framework with reference to IS 616:2010 — Audio, Video and Similar Electronic Apparatus — Safety Requirements. BIS's official UTRF records specifically identify this product category under IS 616:2010 and subsequently IS 616:2017.

For manufacturers, importers and brand owners dealing in these products, understanding the applicable BIS requirement, testing process and registration procedure is essential.

Qualitance India provides BIS certification consultancy, product testing coordination, documentation support and BIS registration assistance for electrical and electronic products.

What Is BIS CRS Certification?

The Bureau of Indian Standards (BIS) operates the Compulsory Registration Scheme (CRS) for specified electronic and electrical products.

Under the applicable CRS framework, products covered by the relevant government notification are required to conform to the applicable Indian Standard and complete the prescribed BIS registration process before being placed on the Indian market.

The general process involves:

Identification of the applicable product category
Identification of the applicable Indian Standard
Selection of a BIS-recognized laboratory
Submission of product samples
Product testing
Preparation of technical and legal documents
Test report review
BIS application submission
BIS scrutiny
Registration and applicable marking compliance

The official BIS Gazette specifically included Power Adaptors for Audio, Video & Similar Electronic Apparatus in the compulsory registration framework.

Applicable Standard: IS 616:2010

The standard specified in the earlier product requirement was:

IS 616:2010

Title: Audio, Video and Similar Electronic Apparatus — Safety Requirements

BIS's official test report format for this product identifies the testing standard as:

IS 616:2010 / IEC 60065:2005

and identifies the test item as Power Adaptors for Audio, Video and Similar Electronic Apparatus.

The standard addresses safety requirements intended to reduce electrical, mechanical, thermal and fire-related risks associated with applicable audio, video and similar electronic equipment and their power adaptors.

Important Update: IS 616:2017

Manufacturers should also be aware that IS 616:2017 is the later revision of the standard.

BIS's UTRF page currently lists the product category against both IS 616:2010 and IS 616:2017, while the BIS laboratory system records the revised version as IS 616:2017.

BIS laboratory information also records the revised version as:

IS 616:2017 — Audio, Video and Similar Electronic Apparatus — Safety Requirements (Fifth Revision).

Therefore, manufacturers should distinguish between an older requirement based on IS 616:2010 and the applicable requirements for current certification or testing.

Current BIS Requirement for New Applications

There is an additional important regulatory update.

BIS's current Scheme-II Registration Scheme page now lists:

IS/IEC 62368: Part 1:2023 — Audio/Video, Information and Communication Technology Equipment — Part 1: Safety Requirements

for:

Power Adaptors for Audio, Video & Similar Electronic Apparatus.

Therefore, a manufacturer planning a new BIS CRS application today should verify the latest applicable standard, implementation date and transition provisions before sending samples for testing.

The title of this article retains IS 616:2010 because that is the standard specified in the requested product reference and remains relevant to historical BIS CRS documentation. For a new application, the current BIS requirement should be confirmed before testing.

What Are Power Adaptors for Audio, Video & Similar Electronic Apparatus?

Power adaptors are external or integrated power supply devices designed to provide electrical power to compatible electronic apparatus.

Depending on their application, examples can include:

Audio system power adaptors
Speaker power adaptors
Television power adaptors
Video equipment power adaptors
Set-top box power adaptors
Home entertainment system adaptors
Electronic media equipment adaptors
Audio-video equipment external power supplies
Similar electronic apparatus power adaptors

The exact classification depends on the product's design, intended use, electrical characteristics and current BIS regulatory requirements.

Key Safety Requirements for Power Adaptors

Protection Against Electric Shock

The adaptor should be constructed so that users are adequately protected against contact with hazardous live parts.

The enclosure, insulation system and internal construction should reduce the possibility of accidental contact with dangerous electrical parts.

Electrical Insulation

Adequate insulation is required between primary and secondary circuits and between hazardous live components and accessible parts.

The insulation system should be suitable for the declared operating conditions of the adaptor.

Creepage and Clearance

Suitable creepage distances and clearances must be maintained between conductive parts.

Insufficient electrical spacing may increase the possibility of electrical breakdown, arcing and insulation failure.

Protective Earthing

Where Class I construction or protective earthing is applicable, the adaptor should have appropriate earthing provisions.

Earthing connections should be mechanically secure and electrically reliable.

Terminals and Connections

Electrical terminals and internal connections should be appropriately designed and secured.

Loose or inadequately designed connections can cause overheating and electrical hazards.

Abnormal Operating Conditions

The power adaptor should be evaluated under applicable abnormal operating and fault conditions.

This helps assess whether foreseeable faults can create unacceptable risks such as overheating, electric shock or fire.

Heating and Thermal Safety

Power adaptors may generate considerable heat during operation.

Transformers, semiconductor devices, capacitors, resistors, wiring, insulation and enclosure materials must be suitable for the expected temperature conditions.

Resistance to Fire

Materials and construction should provide appropriate protection against fire hazards arising from electrical faults, overheating or component failure.

Mechanical Strength

The enclosure and mechanical construction should withstand relevant mechanical stresses associated with normal use and handling.

Marking and Instructions

The product should contain applicable identification, electrical ratings and safety information.

Depending on the product and applicable requirements, information may include:

Manufacturer name or trademark
Model number
Rated input voltage
Rated frequency
Rated output voltage
Rated output current
Rated power
Polarity information
Safety markings
Applicable symbols
Operating instructions
Safety instructions

Testing Requirements for Power Adaptors

BIS laboratory records for the product category show testing areas associated with IS 616, including requirements relating to:

Marking and instructions
Heating under normal operating conditions
Electrical strength
Abnormal operating and fault conditions
Terminals
External flexible cords
Electrical connections and mechanical fixings
Stability and mechanical hazards
Resistance to fire
Components
Internal wiring
Power supply cords
Protection against electric shock
Insulation
Creepage distances and clearances

The exact test program depends on the applicable standard, product construction and current BIS requirements.

Who Needs BIS CRS Certification?

Depending on the applicable notification and current regulatory framework, BIS requirements may apply to:

Indian manufacturers
Foreign manufacturers
Importers
Brand owners
OEM manufacturers
ODM manufacturers
Private-label businesses
Companies importing audio-video power adaptors
Businesses selling branded electronic equipment with external adaptors

The correct applicant structure should be established before testing.

BIS CRS Certification Process

Step 1: Product Classification

The first step is to identify the exact product category and determine the applicable current BIS standard.

For historical CRS requirements, Power Adaptors for Audio, Video & Similar Electronic Apparatus were associated with IS 616:2010 and subsequently IS 616:2017.

For new applications, the current BIS Scheme-II listing should be checked because the category is now listed under IS/IEC 62368 Part 1:2023.

Step 2: Technical Product Assessment

The product should be technically reviewed before laboratory testing.

Important information includes:

Input voltage
Input frequency
Output voltage
Output current
Rated power
Product construction
PCB design
Transformer details
Fuse and protective devices
Enclosure material
Insulation system
Earthing arrangement
Safety-critical components

Step 3: Documentation Preparation

The manufacturer or applicant prepares the technical, manufacturer, brand and legal documents required for the applicable BIS process.

Step 4: Laboratory Selection

The product should be submitted to a suitable BIS-recognized laboratory with the relevant testing scope.

BIS LIMS currently lists multiple laboratories with testing scopes for Power Adaptors for Audio, Video & Similar Electronic Apparatus under IS 616:2017.

Step 5: Product Testing

The laboratory tests the product according to the applicable standard and test plan.

Testing may cover electrical, mechanical, thermal and fire safety requirements.

Step 6: Test Report Review

After testing, the report should be reviewed carefully for:

Manufacturer name
Factory address
Product name
Model number
Electrical ratings
Test standard
Sample identification
Test results
Applicable exclusions
Laboratory details

Step 7: BIS Application Submission

Once testing and documentation are completed, the BIS registration application is prepared and submitted according to the applicable CRS procedure.

Step 8: BIS Scrutiny

BIS reviews the application, supporting documents and test report.

If clarification is required, the applicant may need to respond to BIS queries or provide additional information.

Step 9: Registration and Compliance

After successful completion of the applicable process, BIS registration is granted under the relevant scheme.

The registration holder must then maintain compliance with applicable marking and product conformity requirements.

Documents Required for BIS CRS Registration

The exact document list depends on the applicant and current BIS requirements, but commonly required documents may include:

Manufacturer Documents

Manufacturer name and address
Factory address
Manufacturing details
Factory registration information
Quality-control details
Authorized signatory details
Manufacturer authorization documents

Product Documents

Product datasheet
Product catalogue
Product photographs
Circuit diagram
Schematic diagram
PCB layout
Bill of materials
Transformer specifications
Safety-critical component information
Input/output ratings
User manual
Product label artwork
Model list

Brand and Applicant Documents

Trademark or brand ownership documents
Brand authorization letter
Indian representative details, where applicable
Importer information
Authorization documents
Undertakings and declarations
Laboratory test report

BIS Testing Cost for Power Adaptors

Testing charges depend on the laboratory, product configuration, applicable standard and testing scope.

Current BIS LIMS listings show different laboratory charges for Power Adaptors for Audio, Video & Similar Electronic Apparatus.

For example, one BIS laboratory listing shows approximately ₹80,000 for this product category under its IS 616 scope.

Other current BIS laboratory listings show different charges, including approximately ₹52,500, ₹60,000, and ₹50,000, depending on the laboratory and applicable testing arrangement.

These are laboratory-specific figures and should not be treated as a fixed BIS certification fee. The final quotation should be obtained from the selected laboratory based on the exact product and current standard.

Factors Affecting Testing Cost

The testing cost can vary depending on:

Product design
Input and output ratings
Number of models
PCB configuration
Transformer design
Enclosure construction
Safety-critical components
Applicable standard
Number of samples
Laboratory scope
Additional testing requirements
Retesting after modifications

Common Reasons for Testing Failure

Power adaptors may encounter technical issues during testing because of:

Insufficient creepage distance
Insufficient clearance
Inadequate insulation
Improper earthing
Incorrect fuse selection
Excessive temperature rise
Transformer insulation problems
Inadequate protection against electric shock
Weak mechanical construction
Inappropriate enclosure materials
Poor internal wiring
Loose electrical connections
Incorrect product markings
Inadequate protection during abnormal conditions

A technical review before formal testing can help identify potential problems early.

BIS Certification for Imported Power Adaptors

Imported Power Adaptors for Audio, Video & Similar Electronic Apparatus may also be subject to BIS requirements where the applicable product category is covered by the current regulatory framework.

Foreign manufacturers and importers should verify:

Product classification
Applicable standard
Manufacturer details
Factory details
Brand ownership
Applicant structure
Indian representative requirements, where applicable
Product model details
Test requirements
Current BIS notification

Is Factory Inspection Required Under BIS CRS?

BIS CRS should not automatically be considered the same as traditional BIS ISI Mark licensing.

CRS generally involves product testing and registration based on the applicable scheme. Whether any inspection or additional verification is required depends on the applicable product category, BIS instructions and current regulatory framework.

Therefore, applicants should confirm the current requirements applicable to their specific product.

IS 616:2010, IS 616:2017 and IS/IEC 62368 Part 1:2023

Manufacturers searching for BIS CRS Certification for Power Adaptors for Audio, Video & Similar Electronic Apparatus | IS 616:2010 should understand the standard transition.

The BIS UTRF page identifies the product category under:

IS 616:2010 and IS 616:2017.

The official BIS test report format for the revised version identifies:

IS 616:2017 / IEC 60065:2014.

However, BIS's current Scheme-II page lists the category under:

IS/IEC 62368 Part 1:2023.

This is particularly important for manufacturers starting a new certification project. Before arranging testing, applicants should verify the current implementation and transition requirements with reference to the applicable BIS notification.

How Qualitance India Can Help

Qualitance India provides professional BIS certification consultancy for Power Adaptors for Audio, Video & Similar Electronic Apparatus and other electrical and electronic products.

Our support includes:

BIS applicability assessment
Product classification
Standard identification
Current requirement verification
Technical documentation support
Product specification review
Laboratory selection assistance
Product testing coordination
Test report review
BIS application preparation
Manufacturer documentation support
Brand authorization assistance
Importer documentation support
BIS query and clarification assistance
Registration-related compliance guidance

Qualitance India supports manufacturers, importers and brand owners through the different stages of BIS certification and regulatory compliance.

Qualitance India

Phone: +91-9310-615-170 Email: info@qualitanceindia.com Website: Qualitance India

Frequently Asked Questions

1. What is the BIS standard for Power Adaptors for Audio, Video & Similar Electronic Apparatus?

The product was historically covered under IS 616:2010, followed by IS 616:2017. BIS's current Scheme-II page now lists the product under IS/IEC 62368 Part 1:2023.

2. What is IS 616:2010?

IS 616:2010 is the Indian Standard titled Audio, Video and Similar Electronic Apparatus — Safety Requirements.

3. Was IS 616:2010 applicable to power adaptors?

Yes. BIS's official UTRF specifically identifies Power Adaptors for Audio, Video & Similar Electronic Apparatus under IS 616:2010.

4. What standard replaced IS 616:2010?

The revised standard is IS 616:2017, which BIS identifies as the fifth revision of the Audio, Video and Similar Electronic Apparatus safety standard.

5. What is the current standard for new applications?

BIS's current Scheme-II page lists IS/IEC 62368 Part 1:2023 for Power Adaptors for Audio, Video & Similar Electronic Apparatus. The applicable transition and implementation requirements should be verified before testing.

6. Is BIS testing required?

Yes, product testing is an important component of the applicable BIS registration process.

7. What tests are performed?

Depending on the applicable standard and product design, testing can cover marking, heating, electric strength, abnormal operating conditions, terminals, electrical connections, mechanical hazards, fire resistance, insulation, creepage and clearance and other safety requirements.

8. How much does testing cost?

Laboratory charges vary. Current BIS LIMS listings show examples from approximately ₹50,000 to ₹80,000 and other amounts depending on the laboratory and testing scope.

9. Is the laboratory fee the same as the BIS registration fee?

No. Laboratory testing charges and BIS-related application or registration charges are separate.

10. Can multiple models be included?

Model grouping depends on the similarity of construction, electrical ratings, components, design and applicable BIS requirements. It should be evaluated before testing.

11. Can imported power adaptors obtain BIS registration?

Imported products can be subject to BIS requirements where they fall under the applicable compulsory registration framework.

12. Is factory inspection compulsory under CRS?

Factory inspection should not automatically be assumed to be compulsory for every CRS product. The requirement depends on the applicable scheme and current BIS instructions.

13. What happens if a sample fails testing?

The manufacturer may need to identify the cause, modify the product and repeat the relevant tests.

14. Can the PCB be changed after testing?

A significant PCB change should be reviewed because it can affect electrical safety and conformity with the tested product.

15. Can the transformer be changed after certification?

Safety-critical component changes, including transformer changes, should be evaluated before implementation because they can affect insulation, temperature and safety performance.

16. Does BIS CRS certification cover all regulatory requirements?

Not necessarily. BIS registration under a particular standard should not automatically be interpreted as covering every other applicable regulatory requirement.

17. Is BIS certification required for every audio-video power supply?

The requirement depends on the product type, intended application and applicable BIS notification. Product classification should be confirmed before testing.

18. How long does the BIS CRS process take?

The timeline depends on product testing, laboratory availability, document readiness, BIS review and any queries or corrections.

19. Can Qualitance India arrange product testing?

Yes. Qualitance India can assist with laboratory selection, testing coordination, technical documentation and test report review.

20. Why should the applicable standard be verified before testing?

Because the product category has moved from the earlier IS 616 framework toward the current IS/IEC 62368 Part 1:2023 listing. Testing against an outdated requirement without checking the current BIS transition provisions can create avoidable compliance issues.

Conclusion

Power Adaptors for Audio, Video & Similar Electronic Apparatus are important electrical components used with a wide range of consumer and electronic products. Their design must address electrical insulation, protection against electric shock, thermal safety, mechanical construction, electrical connections, fire safety and abnormal operating conditions.

The product category was historically associated with IS 616:2010, followed by IS 616:2017, and BIS's current Scheme-II information now lists it under IS/IEC 62368 Part 1:2023.

Manufacturers, importers and brand owners should therefore verify the latest applicable standard, implementation date and transition provisions before beginning a new BIS certification project.

Qualitance India can assist with product classification, technical documentation, laboratory testing coordination, test report review and BIS registration consultancy.

For BIS CRS Certification Consultancy for Power Adaptors for Audio, Video & Similar Electronic Apparatus, contact Qualitance India at +91-9310-615-170 or info@qualitanceindia.com.

#BISCRSCertification #BISCertification #PowerAdaptors #AudioVideoProducts #IS616 #IS6162010 #IS6162017 #BISRegistration #PowerAdapterCertification #ElectronicProducts #ElectricalSafety #BISConsultancy #CompulsoryRegistrationScheme #AudioVideoEquipment #BISIndia